Universal Heavy-Duty Aluminum Truck Fuel Tank | 400L–1000L Custom Capacity | Rust-Free & Lightweight | Fits HOWO / Shacman / FAW / Dongfeng
Premium heavy-duty aluminum fuel tank for commercial trucks and trailers.
Available in multiple capacities: 400L, 600L, 800L, and 1000L (Customizable).
Constructed from high-grade 5052/5083 marine-grade aluminum alloy.
Lightweight design reduces vehicle kerb weight, increasing payload capacity.
Superior corrosion resistance—eliminates rust and contamination issues common with steel tanks.
Equipped with top-mounted fuel level sensor port and standard pickup/return lines.
Includes lockable fuel cap with chain to prevent theft and loss.
Complete with heavy-duty steel mounting brackets and anti-vibration rubber straps.
Available in raw polished aluminum or custom-painted finishes (e.g., blue).
Products Description
Upgrade your commercial fleet with our Premium Heavy-Duty Aluminum Fuel Tank, engineered to deliver superior durability, weight savings, and long-term cost efficiency. Unlike traditional steel tanks that are prone to rust, pinhole leaks, and internal contamination, this tank is fabricated from high-grade 5052/5083 aluminum alloy. This material provides excellent structural integrity while significantly reducing overall vehicle weight, allowing you to carry more payload and improve fuel economy.
The tank features a robust rectangular design with rounded, reinforced corners to maximize capacity within standard truck frame dimensions. It comes fully equipped with all necessary installation hardware, including heavy-duty steel mounting straps, anti-vibration rubber liners, and pre-drilled brackets. The top plate includes a dedicated port for your fuel level sensor (sender unit), a lockable cap with a tether chain, and standard fuel inlet/outlet lines. Whether you are replacing a rusted-out OEM tank or upgrading your fleet for better efficiency, this aluminum fuel tank is the ultimate reliable solution.
Key Features & Benefits
- Marine-Grade Aluminum Construction: Made from high-strength, anti-corrosion aluminum alloy, ensuring a rust-free interior and a significantly longer lifespan than steel tanks.
- Weight Reduction = Higher Payload: Aluminum is up to 40% lighter than steel. This reduces the truck's kerb weight, directly increasing legal payload capacity and improving fuel efficiency.
- Multiple Capacity Options: Available in standard sizes (400L to 1000L) to suit short-haul, long-haul, or heavy-haul applications. Custom dimensions are available for bulk orders.
- Integrated Fuel Sensor Port: Pre-welded top port designed to accommodate standard fuel level sensors for accurate dashboard readings.
- Anti-Theft Lockable Cap: Includes a durable fuel cap with a key lock and a stainless steel retaining chain to prevent fuel theft and cap loss.
- Complete Mounting Kit: Comes with heavy-duty metal straps and rubber isolators to securely mount the tank to the chassis while dampening road vibrations.
- Dual Finish Options: Available in a raw, polished aluminum finish for a classic look, or powder-coated in colors like blue or black for added protection and custom branding.
- ISO9001 Certified Manufacturing: Built in an ISO-certified facility ensuring strict quality control, pressure testing, and precision welding.
Application & Compatibility
| Application | Details |
|---|---|
| Compatible Brands | Sinotruk (HOWO, A7, T7H), Shacman (Delong F3000, X3000), FAW (J6, J7), Dongfeng, Foton, Beiben, and other standard heavy-duty trucks. |
| Mounting Type | Chassis-mounted with standard strap and bracket system. |
| Position | Side frame mount (Left or Right). |
| Usage | Long-haul logistics, construction, mining, and heavy transport fleets. |
Note: While this tank is designed as a universal fit for standard truck chassis, please verify the available space, strap spacing, and inlet/outlet port alignment on your specific vehicle before ordering. Contact us for custom sizing or specific port configurations.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Type | Heavy-Duty Aluminum Fuel Tank |
| Material | 5052 / 5083 Marine-Grade Aluminum Alloy |
| Thickness | 2.5 mm – 3.0 mm (Body); 4.0 mm (End Caps) |
| Shape | Rectangular with Rounded Corners |
| Standard Capacities | 400L, 600L, 800L, 1000L (Custom sizes available) |
| Surface Finish | Polished Raw Aluminum / Custom Powder Coated (Blue, Black, etc.) |
| Fuel Cap | Lockable with Chain Tether |
| Sensor Port | Standard Top-Mount Port (Compatible with standard senders) |
| Mounting Hardware | Steel Straps, Rubber Anti-Vibration Pads, Brackets Included |
| Warranty | 12 Months |
Packaging & Shipping
Customer Feedback
Installation & Maintenance Notes
- Safety First: Ensure the vehicle is completely empty of fuel, parked on level ground, and the battery is disconnected before starting the installation.
- Drain Old Tank: Completely drain the old fuel tank and dispose of the fuel properly.
- Disconnect Lines: Carefully disconnect the fuel supply, return lines, and the electrical connector for the fuel level sensor.
- Remove Old Tank: Unbolt and remove the old tank and mounting brackets from the chassis.
- Position New Tank: Lift the new aluminum tank into position. Ensure the sensor port and fuel lines align correctly with the truck's routing.
- Secure Mounting: Place the rubber pads between the tank and the mounting straps to prevent metal-on-metal friction. Tighten the mounting bolts securely.
- Reconnect Lines: Connect the fuel lines and plug in the fuel level sensor. Check all connections for tightness.
- Refuel and Test: Add a small amount of fuel to check for leaks. Verify that the fuel gauge reads correctly on the dashboard.
Frequently Asked Questions (FAQ)
Q1: Why should I choose an aluminum fuel tank over a steel one?
Aluminum tanks are significantly lighter (increasing your payload capacity), naturally rust-free, and highly resistant to corrosion from modern fuels and road salts. They also dissipate heat better than steel.
Q2: Can I customize the capacity or dimensions?
Yes, for bulk orders or specific fleet requirements, we offer custom fabrication to match your exact chassis dimensions and capacity needs.
Q3: Does this tank come with a fuel level sensor?
The tank comes with the standard port and mounting holes for a fuel sensor, but the sensor itself is typically not included unless specifically requested. Your original sensor can usually be transferred over.
Q4: Is the fuel cap lockable?
Yes, the tank includes a lockable fuel cap with a tether chain to prevent theft and misplacement.
Q5: Can I paint the tank to match my truck's color?
Yes, we offer custom painting (powder coating) options. Alternatively, the raw aluminum tank can be painted locally. However, we recommend our factory powder coating for the best adhesion and durability.
Q6: How do I know which size fits my truck?
Measure the available space on your chassis, specifically the distance between the mounting brackets and the clearance for the driveshaft and exhaust. Standard tanks range from 400L to 1000L. Contact us with your truck model for assistance.
Q7: What is the warranty period?
We provide a 12-month warranty against manufacturing defects, including welding faults and material failures under normal use.
Q8: Can you ship to my country?
Yes, we ship worldwide. We offer EXW, FOB, CIF, and CFR terms. Contact us for a personalized shipping quote based on your order quantity.
Ready to order? Contact us for pricing, bulk discounts, and shipping quotes. We respond to all inquiries within 24 hours.
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